ENGINEERING CONSULTING &
TECHNICAL SUPPORT FOR
COATING・CALENDERING・LAMINATION・CONVERTING LINES
WE IMPROVE LINE PERFORMANCE AND EFFICIENCY -
PROCESS OPTIMIZATION・ENERGY SAVINGS・AUTOMATION・DIGITIZATION
SOMATEC Sondermaschinen GmbH
SOMATEC Sondermaschinen GmbH has delivered tailor-made winding and automation solutions “Made in Germany” since 1996 for customers worldwide — specializing in in-line production and finishing applications, with continuous unwinding/rewinding and automatic roll changes at full production speed.
RODOLFO COMERIO S.r.l.
Founded in 1878, RODOLFO COMERIO is a leading Italian manufacturer and one of the world’s technological leaders in calendering, laminating and embossing lines for plastics and rubber.
CHIFOON TECHNOLOGY Ltd.
CHIFOON delivers state-of-the-art drying solutions, including impingement and flotation systems, to maximize drying and curing performance while reducing energy consumption and emissions. Ovens are customized in horizontal, vertical, or arched layouts to match specific product and space requirements.
SOPARA SAS
Founded in 1942, SOPARA designs and supplies high-efficiency infrared heating systems — Medium wave radiant heaters, medium and short wave quartz lamps, ovens and tunnels — for automotive and converting lines. It's fast-response, modular IR technology enables precise, energy-efficient drying and curing in compact, easy-to-integrate layouts.
INDUSTRIES
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Wallcovering
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Artificial Leather
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Decore foils
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Flooring
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Tape
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Non-woven
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Battery
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Roofing foils
SERVICES
What we do
We help coating, converting, calendering and lamination lines run more stable and efficient—hands-on, from troubleshooting to implementation support.
When to involve us
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recurring defects and quality problems
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unstable output
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limited production speed
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frequent stops, slow ramp-up after changes
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unclear parameter and production settings
What you get
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root-cause logic and prioritized actions
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a robust process window and operating guidelines
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practical improvement measures and implementation support
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documentation that aligns engineering and operations
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What we do
We assess asset condition and technical risks of coating, converting, calendering and lamination equipment to support reliable operation, supplier selection, and investment decisions.
When to involve us
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benchmarking your line against international reference levels
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your current supplier is no longer available or suitable and you need comparable alternatives
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machine condition is unclear or performance is below target
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supplier dependency and single-source risks
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safety, maintainability or compliance concerns
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before relocation, major upgrades or acquisition decisions
What you get
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a clear overview of condition, risks and critical components
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a benchmark statement of your line in an international context
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a prioritized action list (quick wins vs. longer-term measures)
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recommendations for upgrades, spare parts strategy, supplier options and risk mitigation
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documentation that supports internal decisions and stakeholder alignment
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What we do
We evaluate upgrade and retrofit options for coating, converting, calendering and lamination lines to improve performance, quality stability, energy efficiency and reliability.
When to involve us
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performance is below target (speed, scrap, stability, downtime)
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you plan upgrades but scope, priorities or interfaces are unclear
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previous modifications did not deliver the expected results
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you want a competitive alternative or second source/quote to your current supplier
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retrofit concepts needs a structured approach
What you get
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upgrade and retrofit options with expected impact and implementation effort
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technical scope and interface overview (what changes where)
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supplier comparison support (current vendor vs. alternatives / second source)
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risk, dependency and obsolescence considerations
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commissioning approach and implementation path (with OEMs/third parties)
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What we do
We turn ideas into a decision-ready CAPEX roadmap for coating/ converting lines and retrofits that links technical scope to business impact—aligned leading technology to keep your line at the cutting edge of technology.
When to involve us
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multiple improvement ideas exist, but priorities and the approach are unclear
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CAPEX calculation and production impact analysis are required before investing
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technical upgrades must be prioritized based on business impact
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several lines/assets compete for budget and resources
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interfaces and dependencies between projects and suppliers are unclear
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management requires a decision-ready investment plan
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ramp-up and commissioning effort must be considered to avoid production disruption
What you get
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prioritized CAPEX packages with clear objectives
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impact view per package (throughput, quality, energy, reliability)
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sequencing plan incl. dependencies, interfaces and timing
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scope outlines ready for tendering and supplier discussions
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documentation to support budgeting and stakeholder alignment
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What we do
We improve drying performance and heat recovery for coating and converting lines—reducing energy use in drying and exhaust air systems without compromising product quality.
When to involve us
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drying limits line speed or causes quality issues
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energy cost per output is high (kWh per product / per m²)
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drying conditions are unstable or vary across shifts/products
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heat recovery options are unclear or need verification
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retrofits must be evaluated under tight space and interface constraints
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you want measurable savings with a clear implementation path
What you get
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improvement measures for drying efficiency and airflow management
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heat recovery options with expected impact and feasibility
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implementation-ready scope incl. interfaces and constraints
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KPI framework to track drying performance and energy savings
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support during implementation, ramp-up and stabilization
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What we do
We support technical tenders for coating, converting, calendering and lamination lines—defining clear scope and acceptance criteria, comparing suppliers, and reducing project risk before you place an order.
When to involve us
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you need a clear specification for new equipment, upgrades or retrofits
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multiple suppliers/OEMs must be compared objectively
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interfaces, responsibilities and commissioning scope are unclear
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performance targets and acceptance tests must be defined upfront
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you want competitive alternatives to existing suppliers (second source)
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procurement and engineering need aligned, decision-ready documentation
What you get
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technical specification incl. functional requirements and interfaces
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acceptance criteria and test plan (FAT/SAT) aligned with your targets
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bid comparison matrix and clarification log (Q&A with suppliers)
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risk and dependency review (integration, commissioning)
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recommendation to support supplier selection and contract scope clarity
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What we do
We design automation and robotics concepts for coating, converting, calendering and lamination lines—improving production speed and stability across web handling, roll logistics and line automation.When to involve us
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roll handling should be automated (robot-assisted loading, unloading, transport)
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fast, repeatable material flow is required to reduce stops and safety risks
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roll handling and logistics cause delays, waiting time or near-misses
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automatic roll changes are needed at (or close to) full production speed
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plate handling is manual, slow or inconsistent
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web handling and winding quality depend too much on operator actions
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automation retrofits are planned and interfaces/commissioning effort are unclear
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you need a clear scope before selecting suppliers or robotics integrators
What you get
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automation and robotics concept with scope, interfaces and sequencing
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roll handling concept (loading, unloading, transport, buffering)
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automatic roll change concept (incl. safety and reliability requirements)
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plate handling concept (where applicable)
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commissioning approach and acceptance criteria to ensure stable operation
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documentation ready for tendering and supplier discussions
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We are an international engineering consultancy & sales representation for coating, converting, calendering and lamination lines.
We support machine builders, manufacturers and operators with process optimization, energy & drying performance, automation/robotics and digitization—with hands-on implementation support.
ABOUT US
WHO WE ARE
>35 Years
of experience in the converting business
>250 Projects
delivered across converting lines & retrofits
WHO WE ARE
CONTACT US
CONTACT US
CONTACT